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By Coco

API 11e 640D Gear box reducer for Oilfield Walking Beam Pumping Unit

API 11e 640D Gear box reducer for Oilfield Walking Beam Pumping Unit

The gears are made of ductile cast iron, and through the heat treatment process, the internal organization of the metal is balanced, resulting in high hardness, low noise, wear resistance, and more reliable performance.
Gear casting implementation of strict standardization process and the whole process of traceability, material zero defects
Precision hobbing manufacturing process makes the gear bite surface larger and lower noise.
Gear box reducer for Oilfield Beam Pumping Unit
Reducer lubrication system provides reliable lubrication for forward and reverse rotation, ensuring long bearing life and enabling the pumping unit to run for long periods of time at less than 1 stroke per minute, allowing the customer to gain additional production from the wells.
Complete product models, export models are 80, 114, 160, 228, 320, 456, 640, 912, 1280, 1824, 2560, etc., the domestic models are 13HB, 18HB, 26HB, 37HB, 48HB, 53HB, 73HB, 89HB and so on.
API 11e 640D Gear box reducer for Oilfield Walking Beam Pumping Units
Main Advantages:

1. Secondary reducer design exceeds API 11E requirements
2. All gears and pinions are manufactured using a precision hobbing process for balanced loads and quiet operation
3. Combination of ductile cast iron gears and heattreated alloy steel pinions for reliable transmission performance
4. High-speed and low-speed shaft bearings have a design life of more than 10 years

pumpingunit

The gears are constructed from ductile cast iron, a material known for its excellent durability and performance.

Through a heat treatment process, the internal structure of the metal is enhanced, resulting in high hardness, wear resistance, and reduced noise levels.

This makes the gears not only more robust but also quieter and more reliable in operation.

The gear casting process follows strict standards, ensuring traceability and zero defects in the materials used.

Secondary reducer design exceeds API 11E requirements

Precision hobbing is employed to create the gears, improving the gear-to-gear interaction by increasing the bite surface, which further contributes to reduced noise and more efficient operation.

geat reducer gear box

This precise manufacturing process ensures that the gears fit together seamlessly, which is crucial for maintaining optimal performance over extended periods.

The reducer lubrication system plays a vital role in the performance of the pumping unit, providing reliable lubrication for both forward and reverse rotations.

This lubrication system is designed to extend the life of the bearings, ensuring smooth and continuous operation even under demanding conditions.

The system enables the pumping unit to operate at a low stroke rate, often less than one stroke per minute, which allows for prolonged usage while maintaining consistent performance.

As a result, operators can achieve additional production from their wells, improving overall efficiency.

Gear box reducer for Oilfield Walking Beam Pumping Unit

The product lineup includes a variety of models tailored to different needs. Export models include sizes such as 80, 114, 160, 228, 320, 456, 640, 912, 1280, 1824, and 2560, offering a broad range of options for international markets.

Additionally, domestic models like 13HB, 18HB, 26HB, 37HB, 48HB, 53HB, 73HB, and 89HB are available to cater to local requirements.

These models provide flexibility for customers, ensuring that they can select the right equipment based on their specific operational needs.

By combining advanced materials, precision manufacturing, and reliable lubrication systems, this gear and reducer assembly offers enhanced efficiency, durability, and performance.

gear box packaging

The robust design, coupled with a focus on low noise and wear resistance, ensures that these units will continue to perform reliably over long periods, even in challenging environments.

The availability of various models further allows for customization based on the unique requirements of different wells, ensuring that customers can achieve maximum productivity and reliability.

Frequently Asked Questions (FAQ)

1. What material are the gears made of?
The gears are made from ductile cast iron, which is treated through a heat treatment process to achieve high hardness, wear resistance, and low noise levels.

2. How does the precision manufacturing process improve the gear performance?
The precision hobbing process ensures that the gear bite surface is larger, improving interaction and reducing noise, resulting in smoother and more efficient operation.

3. What is the role of the reducer lubrication system?
The reducer lubrication system provides reliable lubrication for both forward and reverse rotations, extending bearing life and enabling long periods of operation at low stroke rates.

4. What are the available product models?
Export models include sizes such as 80, 114, 160, 228, 320, and others, while domestic models range from 13HB to 89HB, offering various options for different operational needs.

5. How does the gear system benefit oil extraction?
The gear system ensures enhanced efficiency, durability, and reliable performance, allowing pumping units to operate continuously, leading to additional production from wells.

 

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